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Plastics are a vital part of the consumer items- from laptop to smartphone to car - all of them have some amount of plastic parts. High-quality injection molding has been the powerful go-to solution in the plastic manufacturing market for the years.
It is one of the traditional processes where mold material lie thermoplastic is injected into the metal mold. After some time, it takes the 'shape of the mold cavity' and then it’s ejected as a solid part.
Hunting the
right injection molding manufacturer
in the United States that cater all your needs well may be a time-consuming
job, but identifying your high-volume and low volume requirements and how they
may shift with time will help you to narrow down your options. Also, make sure
that your partner offers the services at the cost-effective rates and the one
that delivers your product within the set time frame.
Low-Volume Versus High-Volume
Production
A) Low-Volume Plastic Injection
Molding
Low volume
injection molding is the process of producing quality parts but in the volumes
around 10,000 pieces or less. This kind of production is excellent for small
and medium-sized businesses.
Melted resin is added under high pressure inside the chamber of metal where it is cooled immediately to create a solid shape. A single process to create a complex part may take a few seconds to minutes depending upon the complicated nature of the piece.
Melted resin is added under high pressure inside the chamber of metal where it is cooled immediately to create a solid shape. A single process to create a complex part may take a few seconds to minutes depending upon the complicated nature of the piece.
Pros of Low-Volume Injection Molding:
- Offer fast access to growing markets
- Low rates of tools
- Offer bridge between high-volume production and initial prototypes
- Reduced production lead times
- Minimum order requirements
- Simple design flexibility
- Less
upfront cost per part
What are the Qualities of Low-Volume
Manufacturing?
It Bridges a Gap: This type of injection molding covers
quantities higher than prototype production but less than that of the
full-scale mass manufacturing.
It Uses Diverse Materials:
This process uses not only the durable solid material like steel to
create a mold, but it can also use soft material like aluminum.
It Covers Various Processes: Low-volume plastic injection molding
can be created via the short-run molding method like 3D printing (or additive
manufacturing). It is the old method that has been in rage from a few years.
This method needs no front investment into making molds and can offer short
lead times.
It also provides the possibilities for great personalization. Also, 3D printing has the ability to create shapes that are almost impossible to generate with other manufacturing technique.
It also provides the possibilities for great personalization. Also, 3D printing has the ability to create shapes that are almost impossible to generate with other manufacturing technique.
B) High-Volume Plastic Injection
Molding
On the other
hand, high volume injection molding
is the process of producing plastic parts in the volumes up to millions in one
month. This kind of production is perfect for the big and medium-scale
businesses. Most of the high volume molding equipment is computerized and use
mechanical systems to ensure high quality and increase efficiencies.
Pros of High-Volume Injection
Molding:
- Less post-production headache
- Premium quality and accurate mass production of parts
- Generate more parts speedily
- The use of reliable machines makes production automatic even during non-working hours.
- Low cycle time and unit cost for the manufacturer.
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