Selecting the right material is one of the most important decisions you will make when planning your injection molded parts. The material you choose will determine the part’s strength, flexibility, temperature resistance, and cost, impacting your product’s performance and success in the market. Whether you are working with an injection molding company for a new product launch or scaling up your existing product, understanding your material options helps you make informed decisions and avoid costly mistakes. Understand Your Application Requirements The first step in choosing the right material is to analyze the requirements of your product: Mechanical Properties: Does your part need to be rigid or flexible? Should it withstand heavy loads or impacts? Thermal Properties: Will the part be exposed to high or low temperatures? Chemical Resistance: Will the part come into contact with chemicals, oils, or water? Appearance: Do you need a specific color or surface fini...
Bio-polymers
are the cutting edge innovation for the plastic manufacturing industry. They
are the green alternative for generating plastic parts. They are derived from
renewable resources; thus they have the ability to lower the dependence of
consumers on non-renewable resources.
They can now replace conventional
petroleum-based plastics. Top plastic manufacturing company is now creating new and advanced grades with boosted
properties. Biopolymers are renewable plastic material materials that typically
include starch, collagen, corn, soy protein, lactic acid, cellulose, polyester
potatoes, wheat, and casein.
Once the
bio-polymer is put in composting environment, they broke down into carbon
dioxide and water by micro-organisms within six months. They were initially
used in the film and extrusion markets, but are nowadays are targeting robust
customer packaging, medical equipment, disposable cutlery, and customer
products.
Recent improvements with the plastic manufacturing industry have
shown that bio-plastics can be used with the high-quality injection molding process. Also, most of the
bio-plastics are now compatible with existing injection blow molding machines.
Poly-lactic Acid (It is biodegradable, and bio-active thermoplastic aliphatic
polyester is created from natural materials such as cassava, cornstarch, or
sugarcane) can be used to make plastic products via injection molding.
The
material used to make PLA hugely depends on the area where it produced. The
problems that most of the manufacturers face when using bio-plastics for
injection molding are moisture, degradation, and heat.
In spite of
this, they are better in comparison to the traditional resins because melt
degradation does not clog the molding equipment at all. More and more consumers
are now getting aware of the environmental issues and even many agencies that do plastic manufacturing in the United States are making moves to lower the use of non-biodegradable and
non-recyclable plastics. They are now focusing on the use of sustainable
plastic products.
Bio-plastic injection molding offers a great chance to the
manufacturers to make affordable plastic products and that too in tune with the
environmental practices.
The major benefit is that most of the bio-plastic
resins are compo-stable which means that it will break down into solid additives
in a few months. Thus it becomes ideal for the production of disposable plastic
items like water bottles, coffee pods, etc.
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